Critical Review of Corrugation in Tubular Heat Exchangers: Focus on Thermal and Economical Aspects

Document Type

Article

Publication Date

2-1-2025

Abstract

Heat exchangers (HXs) are crucial in transmitting thermal energy in various industrial and domestic applications. Efforts to improve the design of HXs over the years have resulted in heat transfer enhancement with the penalty of pressure loss (triangle P). Researchers have implemented various methods to enhance heat transfer. These methods have been categorized based on the need for external power. Active heat transfer methods require external energy, whereas passive heat transfer methods operate without an external power source. Increasing the effective surface area for heat transfer or inducing turbulence through surface alterations can improve passive heat transfer, leading to secondary flow. Of all the surface alterations, the corrugated tubes are particularly significant for enhancing the heat transfer in a turbulent flow, as they result in a reasonable increase in Delta P. Apart from an increase in Delta P, the initial cost of corrugated tube HX is higher than that of simple HX. Therefore, one should not write off the economic analysis of any passive enhancement technique. Various applications increasingly use corrugation in systems like the primary and secondary heat transport systems of nuclear reactors, refrigeration, and other industries. This paper critically reviews thermal investigations for improving heat transfer and a comprehensive economic analysis of corrugated tube HXs.

Keywords

Corrugation, Economic analysis, Nusselt number (Nu), Pressure drop (triangleP), Thermal performance factor (TPF)

Divisions

mechanical,nanotechnology

Funders

European Research Executive Agency (101130406) ; (RMF 0400 -2021) ; (GPF 005A-2023),Centre of Advanced Manufacturing and Material Processing,Centre for Energy Sciences,Centre of Advanced Materials,Department of Mechanical Engineering, Universiti Malaya

Publication Title

ChemBioEng Reviews

Volume

12

Issue

1

Publisher

Wiley

Publisher Location

POSTFACH 101161, 69451 WEINHEIM, GERMANY

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