Production Capacity Prediction and Optimization in the Glycerin Purification Process: A Simulation-Assisted Few-Shot Learning Approach

Document Type

Article

Publication Date

4-1-2024

Abstract

Chemical process control relies on a tightly controlled, narrow range of margins for critical variables, ensuring process stability and safeguarding equipment from potential accidents. The availability of historical process data is limited to a specific setpoint of operation. This challenge raises issues for process monitoring in predicting and adjusting to deviations outside of the range of operational parameters. Therefore, this paper proposes simulation-assisted deep transfer learning for predicting and optimizing the final purity and production capacity of the glycerin purification process. The proposed network is trained by the simulation domain to generate a base feature extractor, which is then fine-tuned using few-shot learning techniques on the target learner to extend the working domain of the model beyond historical practice. The result shows that the proposed model improved prediction performance by 24.22% in predicting water content and 79.72% in glycerin prediction over the conventional deep learning model. Additionally, the implementation of the proposed model identified production and product quality improvements for enhancing the glycerin purification process.

Keywords

glycerin purification, few-shot learning, production optimization, simulation-assisted

Divisions

sch_che

Funders

Kasetsart University,Faculty of Engineering, Kasetsart University,Center for Advanced Studies in Industrial Technology,Center of Excellence on Petrochemical and Materials Technology

Publication Title

Processes

Volume

12

Issue

4

Publisher

MDPI

Publisher Location

ST ALBAN-ANLAGE 66, CH-4052 BASEL, SWITZERLAND

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