Mechanical, antibacterial, and biocompatibility mechanism of PVD grown silver–tantalum-oxide-based nanostructured thin film on stainless steel 316L for surgical applications

Document Type

Article

Publication Date

1-1-2020

Abstract

Surgical site infection associated with surgical instruments has always been a factor in delaying post-operative recovery of patients. The evolution in surface modification of surgical instruments can be a potential choice to overcome the nosocomial infection mainly caused by bacterial populations such as Staphylococcus aureus, Pseudomonas aeruginosa, and Escherichia coli. A study was, therefore, conducted characterising the morphology, hydrophobicity, adhesion strength, phase, Nano-hardness, surface chemistry, antimicrobial and biocompatibility of SS 316L steel deposited with a Nano-composite layer of Silver (Ag) and Tantalum oxide (Ta2O5) using physical vapour deposition magnetron sputtering. The adhesion strength of Ag/AgTa2O5 coating on SS 316L and treated at 250–850 °C of thermal treatment was evaluated using micro-scratch. The Ag/Ag–Ta2O5-400 °C was shown a 154% improvement in adhesion strength on SS 316L when compared with as-sputtered layer or Ag/Ag–Ta2O5-250, 550, 700 and 850 °C. The FESEM, XPS, and XRD indicated the segregation of Ag on the surface of SS 316L after the crystallization. Wettability and Nano-indentation tests demonstrated an increase in hydrophobicity (77.3 ± 0.3°) and Nano-hardness (1.12 ± 0.43 GPa) when compared with as-sputtered layer, after the 400 °C of thermal treatment. The antibacterial performance on Ag/Ag–Ta2O5-400 °C indicated a significant zone of inhibition to Staphylococcus aureus (A-axis: 16.33 ± 0.58 mm; B-axis: 25.67 ± 0.58 mm, p < 0.01) and Escherichia coli (A-axis: 16.33 ± 1.15 mm; B-axis: 26.00 ± 0.00 mm, p < 0.01) when compared with SS 316L or Ag/Ag–Ta2O5-700 °C, which showed no inhibition. The biocompatibility tests on Ag/Ag–Ta2O5-400 °C demonstrated an excellent in cell attachment, F-actin protein expression and proliferation/viability of bone marrow derived mesenchymal stromal on day 14 when compared with uncoated or Ag/Ag–Ta2O5-700 °C. This study shows that the Ag segregation process, hydrophobicity, adhesion strength, crystallization, and hardness progressively improved after the annealing up to 400 °C. © 2019 Elsevier B.V.

Keywords

Nano-composite, Magnetron sputtering, Substrate temperature, Silver–tantalum oxide, Thermal annealing, Antibacterial, Biocompatibility

Divisions

fac_eng,fac_med

Funders

Postgraduate Research Fund (PPP) Grant No: PG266-2015B,RU005O-2016,Ministry of HIR-MoE Grant (Reference no. UM.C/625/1/HIR/MOHE/CHAN/03 ; account no. A000003-50001)

Publication Title

Materials Science and Engineering: C

Volume

107

Publisher

Elsevier

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