Fabrication and mechanical properties of Al2O3/SiC/ZrO2 functionally graded material by electrophoretic deposition

Document Type

Article

Publication Date

1-1-2012

Abstract

This study describes the synthesis of Al2O3/SiC/ZrO2 functionally graded material (FGM) in bio-implants (artificial joints) by electrophoretic deposition (EPD). A suitable suspension that was based on 2-butanone was applied for the EPD of Al2O3/SiC/ZrO2, and a pressureless sintering process was applied as a presintering. Hot isostatic pressing (HIP) was used to densify the deposit, with beneficial mechanical properties after 2 h at 1800 degrees C in Ar atmosphere. The maximum hardness in the outer layer (90 vol. Al2O3 + 10 vol. SiC) and maximum fracture toughness in the core layer (75 vol. Al2O3 + 10 vol. SiC + 15 vol. ZrO2) composite were 20.8 +/- 0.3 GPa and 8 +/- 0.1 MPa m(1/2), respectively. The results, when compared with results from Al2O3/ZrO2 FGM, showed that SiC increased the compressive stresses in the outer layers, while the inner layers were under a residual tensile stress. (C) 2012 Elsevier Ltd. All rights reserved.

Keywords

Functionally graded material (FGM), Electrophoretic deposition (EPD), Silicon carbide, Alumina, Hot isostatic pressing (HIP)

Divisions

fac_eng

Publication Title

Journal of the Mechanical Behavior of Biomedical Materials

Volume

12

Publisher

Elsevier

Additional Information

Askari, E. Mehrali, M. Metselaar, I. H. S. C. Kadri, N. A. Rahman, Md. M.

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